Bitumen RC30 – Rapid-Curing Binder for Quick, High-Performance Road Applications
Bitumen RC30 is a rapid-curing cutback bitumen designed for road construction projects where speed of application, minimal downtime, and early usability are top priorities. Formulated with fast-evaporating petroleum solvents, RC30 cutback bitumen sets quickly while ensuring strong adhesion, durability, and reliable long-term performance. It is the binder of choice for emergency repairs, surface treatments, and high-traffic road works where every minute counts and delays are not acceptable.
Technical Profile of RC30
Classified under ASTM D2028 and AASHTO M82 standards for rapid-curing cutbacks, Bitumen RC30 is engineered with low-viscosity properties to allow fast application. Typical specifications include a viscosity of 30–60 cSt at 60°C, flash point above 40°C, residue by distillation of 50–60%, penetration of residue 80–120 dmm, and ductility greater than 75 cm. These values ensure that RC30 balances rapid curing with sufficient durability, leaving behind a resilient binder film once the solvent evaporates.
Key Engineering Advantages
The most important advantage of Bitumen RC30 is its rapid curing profile, making it ideal for fast-track projects requiring quick setting and early traffic opening. The short setting time minimizes road closure durations, reducing disruption for the public. Despite its speed, RC30 maintains excellent adhesion, bonding aggregates firmly even during high-speed applications. Its versatility allows it to be sprayed, brushed, or distributed mechanically without extensive heating. Treated surfaces can often be reopened to traffic within hours, a feature that makes RC30 cutback bitumen particularly valuable for emergency interventions. Once the solvent evaporates, RC30 leaves behind a durable asphalt film that provides long-term structural support and wear resistance.
Main Applications
Bitumen RC30 has diverse applications in both new construction and road maintenance. It is widely used in surface dressing for urban and rural roads, providing quick sealing, skid resistance, and protection against water ingress. In emergency road repairs, it is ideal for pothole patching, crack sealing, and restoring worn pavement on short notice. For fast-track prime coating, RC30 prepares the granular base for asphalt overlays in minimal time, ensuring project schedules are met. It is also applied as a binder for light-traffic seals in rural areas and secondary roads, where quick completion is essential. In temporary roads or detour surfaces, RC30 cutback bitumen delivers short-term stability during construction phases.
Manufacturing and Quality Control
The production of Bitumen RC30 emphasizes rapid curing without compromising quality. Premium penetration-grade bitumen is selected for strength and workability. Light petroleum distillates with fast evaporation rates are blended into the heated bitumen under controlled conditions to ensure the required viscosity. Temperature-regulated mixing prevents premature solvent loss and guarantees uniform blending. Every batch is tested for viscosity, penetration, flash point, and residue according to ASTM/AASHTO standards to ensure consistent quality and reliable performance.
Packaging and International Supply
Basekim supplies Bitumen RC30 in several packaging formats depending on project needs. Standard steel drums of 185–200 kg net weight are provided with corrosion protection. Bulk tanker shipments are available for large-scale infrastructure works, while IBC containers are offered for precision applications and international export. Custom packaging solutions can be arranged upon request. All shipments are supported with MSDS, Certificates of Analysis, and export compliance documents, delivered globally under FOB, CIF, or EXW terms through Basekim’s logistics network.
Safety and Handling Guidelines
Because of its fast-evaporating solvent content, Bitumen RC30 must be stored and handled with care. It should be kept in sealed containers away from heat sources, sparks, or open flames. Protective gloves, eyewear, and clothing should be used during handling, and application in enclosed environments requires proper ventilation to avoid vapor accumulation. Transportation and storage must follow ADR/IMO regulations for petroleum-based products to ensure compliance and safety.
Frequently Asked Questions (FAQ)
Q1: Can oxidized bitumen replace RC30 in rapid applications? No. Oxidized bitumen is not designed for rapid curing and is unsuitable for fast-track construction projects.
Q2: How does RC30’s curing time compare to oxidized bitumen? Bitumen RC30 sets within hours via solvent evaporation, while oxidized grades set by cooling and remain harder with less flexibility.
Q3: Is blending RC30 with oxidized bitumen common practice? Rarely. The two binders serve distinct purposes and have incompatible curing properties.
Q4: Which has a longer storage life? Oxidized bitumen generally lasts longer since it contains no volatile solvents. RC30 cutback bitumen requires airtight storage to preserve quality and prevent evaporation.
Table of Contents
Technical Specifications
Property | Typical Value |
---|---|
Kinematic Viscosity @ 60°C (cSt) | 30 – 60 |
Flash Point (°C, Min) | 23 |
Distillation Test Residue (%) | 50 – 65 |
Penetration @ 25°C (dmm) | 120 – 250 |
Solubility in Trichloroethylene (%) | 99.0 Min |
Water Content (%) | 0.2 Max |
Residue Ductility @ 25°C (cm) | 100 Min |